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Custom Plastic Fabrication Products & Design

Engineered Solutions for Unique Industrial Needs

Crossair’s custom fabrication division delivers precision-built plastic components tailored to non-standard requirements. Whether it’s an odd-shaped containment box, custom machine cover, specialty cone, equipment shelf, or corrosion-proof tray, our engineers turn design challenges into performance solutions for manufacturing, laboratory, and commercial environments.

Product Features

  • Versatile Materials: Fabrication in polycarbonate, PVC, polypropylene, acrylic, and engineering plastics for exceptional chemical resistance, durability, and clarity.
  • Complex Geometries: Capable of producing unusual shapes and sizes—closed or open boxes, covers that fit unique footprints, baffled trays, and formed cones, all built to exact customer specs.
  • Precision Manufacturing: CNC machining, thermoforming, routing, and expert hand finishing for tight tolerances and repeatability in every custom part
  • Integration Ready: Components are engineered for seamless fit with Crossair ductwork, process tanks, shelving, and industrial enclosures.

Benefits

  • Rapid prototyping and production for urgent or one-off project needs, with low tooling costs and high consistency.
  • Plastic parts are lightweight yet strong, corrosion-proof, and tailored for demanding cleanroom, lab, or production environments.
  • Full customization eliminates the need for retrofits or design compromises—build exactly what the application requires.
  • More cost-effective than custom metal work, with outstanding lifecycle performance and reduced maintenance.

Services

  • Collaborative design, drawing, and rapid prototyping for specialty items and one-off solutions
  • Full-scale production, installation, retrofits, and ongoing modifications as operational needs evolve
  • Consultation on material selection and integration into new or existing process systems

Have a unique fabrication challenge beyond standard offerings? See our broader range of Industrial Ductwork for integrated ventilation solutions.

Collaborate with Crossair to realize your vision. Connect with Crossair for custom-engineered plastic boxes, covers, trays, cones, or any specialty part your process demands.

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